MabeyNews

Trenchless Shoring Solutions

Friday, May 09, 2003

Choosing the Right Shoring for Your Project,"By Gabrielle Shirdon and Ed Oakley, Published in Trenchless Technology Magazine

Even trenchless projects require shoring from time to time and when necessary, these can take the form of steel sheet pile and bracing or slide rail. Shoring is used on jobsites where pipe jacking, boring and directional drilling are necessary and the job is in a confined work area where adjacent structures such as railway lines, roadways and utility crossings are present.

These trenchless shoring techniques are designed for safety, ease of installation and to reduce labor costs. It is the contractor's job to evaluate these solutions and choose which works best for the project and make sure it is engineered properly.

Hydraulic Waler Framing System
Traditional installation methods of sheet pile and bracing require impact hammers with cranes and leads and extensive welding of the walers to create a support frame. Now there is another product on the market that reduces the size, reduces installation time and saves you more money. The new system is called the Hydraulic Waler Framing System.

Mabey Bridge & Shore, a national company specializing in shoring systems, is one of a limited number of companies to offer this innovative system. The Hydraulic Waler Framing System consists of heavy-duty walers that can provide a clear span up to 52ft. Additional lengths are possible by supplying hydraulic or mechanical struts. Walers are modular with a moment connection to provide a variety of lengths. The walers are also provided with hydraulic ends that adjust up to 3.1ft. Installation time onsite is reduced by the use of a male/female pinned end, therefore no cutting or welding of steel is required.

No waler seats need to be welded to the sheet pile due to the use of hanging chains. An excavator mounted vibratory hammer is suitable for driving sheets; this reduces crew size and the cost of additional equipment such as cranes with leads, impact hammers, or crane mounted vibratory hammers with separate power packs. This can cut costs from the traditional methods by thousands of dollars.

Most applications require sheet pile with toe-in and walers in the top few feet of the excavation. Alternative application can be supplied if toe-in for the sheet pile is not an acceptable option. When rock is encountered at the bottom of the excavation, a no-toe design can be used with multiple levels of bracing. The pinned corner connections and hydraulic walers facilitate the installation of walers lower levels.

Slide Rail System
In contrast, the slide rail system appears more like a panel shield or box. The slide rail system consists of double walled steel panels, vertical rails, and steel cross braces of various designs depending on the soil loads and system configurations. It is installed by pushing the panels and vertical rails into the ground by an excavator. The interior earth is excavated as the slide rail is pushed into the ground.

This is a good solution because a dig and push method is used which is vibration-free and provides solid support for the surrounding earth and adjacent structures; it is also easy to put together and the variety of panel sizes ensures flexibility in its configurations. Another benefit to the slide rail system is that it can be installed and removed completely from aboveground.

In general, the type of shoring solution used for a construction project depends on the cost, available equipment, soil type, the nature of the project and contractor experience and preference. What is certain is that the scheme needs to be engineered by a registered professional engineer and abide by OSHA standards. Contractors are careful to select the proper equipment because the wrong equipment could cost them a lot of time and money and decreased productivity. Not to mention possible loss of lives.


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